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First batches of RAIN RFID labels Brazil's Post Office

First global program for post cargo tracking with RAIN RFID technology, Correios project in Brazil advances to the delivery stage of the first batches of labels

As is the public knowledge of this project of Correios in Brazil, what happens together with the UPU, follow the global RFID standardization of GS1 and already has most of the systems in operation. Understand the process:

The selection of the label supplier followed all the project criteria and through a public notice the winner of the delivery of the first batches has been reached. The company Inovacode, Impinj channel, is supplying the first batches of labels for the project, in partnership with the inlay provider Beontag.

There was a need to adopt the most used standard on the market and that presented better benefits. Standardization allows customers to obtain gains in their processes, since any company will be able to use the tags used by Correios to track its supply chains. The standard adopted for this use case is the SSCC, (Serial Shipping Container Code) (GS1-128): key identifier of a logistical unit to combine commercial elements packaged together for storage and/or transport purposes, such as boxes and pallets.

These first labels that will initially be used directly by Correios for orders, with RFID technology incorporated passed the quality process of technical inlay performance standards for use in logistics or postal processes, several field trials were carried out, involving the wide range of types of cargo that are processed daily by Correios.

The installation steps of the readers of this project, at the entrance and exit gates of the main sorting units and distribution centers of Correios throughout the country is well advanced and many of them are in operation.

Production RAIN RFID Labels

See the details of the production process, quality control and shipping of batches of labels:

Inovacode’s CEO , Guilherme Carrapatoso

The CEO of Inovacode, Guilherme Carrapatoso comments that the product approved for this first batch was: “Inovacode INLAY E702 70×14 – M730”.

The product was supported by strategic partners such as BEONTAG, provider of the inlay, aTag, provider of the label personalization solution, SATO with RFID printers, as well as IMPINJ, provider of the M730 CHIP.

The labels are being delivered printed and engraved in the established standard SSCC (Serial Shipping Container Code).

“In this initial batch, 7 million tags were printed in a few weeks, produced in our own facilities. To achieve this goal in record time, we worked in 3 shifts. This is just the first batch of 30 million tags planned for upcoming purchases. This project has the potential to move an entire ecosystem associated with Correios with volumes of around 500 million labels”, comments Carrapatoso.

Inovacode partners in the project:

The solution, therefore, will be integrated into the current Correios system, OTS (Object Tracking System), developed for the use of bar code technology, by means of reading – manual or in automated sorting equipment – of tracking labels that are affixed to the packages, such as Sedex labels. To this end, RAIN RFID tags will be printed and engraved in the established standard, SSCC (Serial Shipping Container Code). The system, centralized in Brasília, has information sent to the UPU cloud, in Switzerland, bringing great gains to the entire traceability process at Correios and, consequently, to the national market.

Learn a little more about Inovacode, a Brasilian company that has been working with RFID technology since 2004, with thousands of customers in the area (in Portuguese):

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23rd edition Automation Awards: “Reinvent yourself”


GS1 Brazil Automation Award pays tribute to the creativity and efforts of Brazilian companies and professionals who bet on automation and standardization to improve the management of their enterprise, with solutions that increase efficiency and competitiveness in the market, following GS1 standards .

The traditional celebration has been part of the entity’s history since 1998, always taking place at the end of the year and has more than 700 guests.

“Reinvent yourself” is the theme of the 23rd edition of the Automação Awards, which announces the winning projects that innovated between last year and this year. On the night of December 8th, the honorees will receive the Harpy Trophy – the biggest bird of prey in Brazil – at the Tom Brasil space, in São Paulo.

In this edition, the success stories registered cover the categories Education, Sustainability, Market application and Press.

Check out the awardees by category:

Instituto Mauá – Educação inPEV

Paripassu Sustainability – Automation of processes in the food sector

Pinheiro Supermarket – Innovation – Application of the 2D Code

Urano – Innovation – Application of the 2D Code in partnership with Parla Deli and BM Informática

IDCotton – Traceability with the EPC/RFID standard in partnership with Impinj, Beontag.

Havan – EPC/RFID Standard application in partnership with iTag, Hasar, SmartX, Zebra, Impinj, Beontag.

Leroy Merlin – 2D Code application in the Brazilian construction

Marine sector – Automation in uniform processes in partnership with Kway and Slidelog

BIG – GS1-128 Standard Application in partnership with Paripassu

The Brazilian Automation Association-GS1 Brazil is a multi-sector non-profit organization that represents GS1 Global nationally. Worldwide, GS1 is responsible for the global standard for product and service identification (Barcode and EPC/RFID) and communication (EDI and GDSN) in the supply chain. In addition to establishing standards for product identification and communication, the association offers services and solutions for the areas of retail, healthcare, transport and logistics. The Brazilian organization has 58 thousand members.

SOURCE: GS1 Brazil

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Faurecia Creates the Factory of the Future with RAIN RFID

Faurecia automates production processes with RAIN RFID

Since 2015, Faurecia has engaged in a strategic transformation of its operations, guided by Industry 4.0 principles. Part of this strategic transformation is the digital transformation of manufacturing operations that optimize Faurecia’s production lines using RAIN RFID. After Faurecia implemented the RAIN RFID solution in 12 of their plants, they found:

  • Improved operations throughout multiple plants Increased efficiency in parts stocking
  • Reduced manual tasks such as shipping, receiving, and transferring
  • Increased customer satisfaction thanks to greater product traceability

Automated manufacturing line reduces tracking costs

The automotive industry is undergoing a technology revolution and Faurecia is charting a course to transform their manufacturing and shipping operations. After evaluating other technologies, they found an easily deployable RAIN RFID solution that would optimize operations and provide real-time visibility of inventory-both key factors for improving customer satisfaction. By tagging items that enter the plant and implementing Impinj readers along the manufacturing line, they optimized their logistics process while eliminating redundant manual steps.

  • Impinj Monza R6 tag chips are attached to each item as they are manufactured. Items that are tagged include bags, boxes, and finished products.
  • Impinj xSpan gateways are installed at key transition points such as manufacturing points and loading dock doors. Readers are configured to suit the space and regional wireless regulations.
  • Items are read at transition points and then data is passed to Impinj ItemSense software to determine the direction of movement. Key information is then passed along to field operators.

Faurecia worked with Impinj and partner UBI Solutions to create a RAIN RFID solution that can now be deployed within one week at each new plant. With the success of existing deployments, Faurecia plans to expand its RAIN RFID project to additional plants and warehouses worldwide.

By teaming with Impinj we were able to streamline and automate our manufacturing and shipping processes. We can deploy the RAIN RFID solution in one week at our plants around the world.

Emmanuel Schröder Digital Transformation Project Manager, Faurecia

Faurecia’s RAIN RFID solution increases plant efficiency, optimizing production and shipping

Improved operations across multiple plants
After rolling out the RAIN RFID system across 12 of their manufacturing plants, Faurecia saw an improvement in their operations at all locations. With their new increased visibility, field workers had both a better understanding of the activities on the plant floor and the data needed to make informed decisions about future operations.

​Real-time inventory monitoring leads to more efficient parts stocking
Real-time monitoring of Faurecia’s inventory allows the company to maintain accurate stock levels at all times. This contributes to an overall increase in production efficiency, ensuring that the right parts are available for the right customers when needed.

Reduced manual tasks load such as shipping, receiving, and transferring
Automating tasks such as shipping, receiving and transferring have reduced manual work. This reduction to proofing declaration on the line and in the shipping processes, ultimately optimizing the cost of operation.

Increased customer satisfaction with fewer incorrect or lost orders
By automating tracking of their shipping and receiving operations, Faurecia ensures customer satisfaction with highly accurate information on stocked items and improved parts traceability.

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Smart Pallet by SLS

The SLS RFID smartPALLET is smart, easy and cost-effective! Perform full asset inventory, including location, in your warehouse, distribution center, storage facility or truck yard in hours, or less, instead of days.

Once reliability,consistency of operation, expandability, maintainence and process interruption costs are factoredin, SLS portals often offer the lowest overall cost.

  • Plug-and-play
  • No installation, all self-contained (reader, Wave® antennas, battery, cabling, wireless)
  • Can be used by numerous forklifts and/or pallet jacks – “one-to-many”
  • No need to handle items to read tags
  • Roam to read
  • Read floor / location RFID tags and/or use GPS, indoor beacons, etc. for location
  • Rugged – can be used indoor or outdoor
  • Long battery charge life and rapid re-charge
  • WiFi and cellular connectivity (via the tablet)

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ID-Cotton guarantees cotton quality from the agriculture

RFID solution with Impinj technology aims to eliminate failures in the marking and identification of harvested bales, which guarantees more quality and better price

30 de July de 2020

By Edson Perin

ID-Cotton developed a radiofrequency identification (RFID) solution three years ago for the traceability of cotton, from the harvest to its processing. Flávio Tarasoff, executive director of ID-Cotton, says that it is a product aimed at the annual harvest. “We started with a production unit and today we already have more than 45 using the solutions”.

John Deere harvester in action on cotton crop

Bom Futuro Agro Group, largest Brazilian cotton producer, it was a pioneer in the use of ID-Cotton. Then come the units of the Scheffer, Amaggi, Locks and Cortezia Agro Groups, all from Mato Grosso, which together represent more than 20% of the Brazilian feather production. “For the Brazilian harvest, Conab estimates that the area with cotton should reach 1.7 million hectares in 2020, while production should be relatively stable at 2.82 million tons”, he informs.

Headquartered in Cuiabá (MT), ID-Cotton centralizes in its headquarters office the production, operation, support and sales of the systems. “In addition, this year we established ID-Cotton Agribusiness LLC, in the United States, based in the city of Doral, Florida,” says Tarasoff. “The location is strategic, because it is close to the local port and airport, and will concentrate the manufacture of equipment to distribute on the international market, with the kits already ready. The proximity to Texas is also a facilitator, because there is the largest cotton acreage in the USA ”.

Tarasoff spoke exclusively with Edson Perin, editor of the IoP Journal, about this project. Find out more by watching the interview below (vídeo in Portuguese):

ID-Cotton’s solutions for cotton traceability aim to combat flaws in the marking and identification processes of harvested bales. In addition, they eliminate manual labels, handwritten spreadsheets, “spray painting on canvas and other ancient methods of identifying producer, farm, variety, field, border and contaminants.

The ID-Cotton system facilitates yard management and processing, avoiding contamination of cotton varieties, ensuring the final quality of the product and also the price of the feather cotton sign.

The Impinj partner community represents a wide range of services, geographies, solutions and domain knowledge complementary with a common theme: the search for the best RFID solutions in the category. According to Gaylene Meyer, vice president of marketing and global communication at Impinj, the company continues to build relationships with partners who can best meet the needs of agribusiness for asset tracking, livestock management, supply chain traceability and more.

“We are pleased that ID-Cotton has chosen the Impinj platform for this important agricultural industry project,” says Gaylene. “Its successful deployment is an example of how the Impinj platform allows our partners to connect items to the Internet of Things, improving visibility and increasing efficiency “.

All management before the ID-Cotton RFID system was carried out in the cotton sector through labels and manual processes, such as bar codes. The RFID implantation follows the passive EPC UHF standard, from GS1. “The main benefit is the traceability of production, operational management, storage and increased gain in the classification of the feather, when using all ID-Cotton tools”, he guarantees. The tags in use are equipped with Impinj’s Monza5 and Monza 6 chips, from the moment of harvest until the bales are processed.

“This year we are importing the data that was recorded on the canvas tags for the new RFID tags, which will be added to the cotton lint, which can be used for packaging management, screening of laboratory analyzes, cargo management, loading and unloading and classification plume in the next production chain, which are the spinning mills ”.

In practice, after the cotton harvest, the RFID tags – inserted in the cotton rolls – are read and recognized by means of a tablet with the ID-Cotton system. This information is synchronized with the company’s ERP, which in a second moment automatically reads the loads of these rolls through an RFID portal when transferring the cotton crop, dropping the cotton from the crop and transferring this stock into the processing unit.

“One of the most important factors”, explains Tarasoff, “was the technological change, because before in the harvesting and transportation of cotton, barcode labels were used, which presented several flaws, from lack of reading to registration errors, since the process was done manually ”. The solution developed by ID-Cotton offers integration with management systems (ERP). “By facilitating the marking and identification of bales in the field, the ID-Cotton system has an impact on increasing productivity and reduces the team in the field”.

Cotton rolls with RFID tags, after harvesting with John Deere machines

With the bales receiving a unique identification, transport management becomes more agile, as well as the real-time location of each package. “Our technology reduces the time in the yard and the use of the scale,” he says. “Finally, the system saves on personnel, labels and manual processes, guaranteeing real gains in the final value of cotton”. Because it is modular, ID-Cotton serves the major players in agribusiness and can also be used by farmers, cotton units, cooperatives, among others.

The RFID technology from Impinj, a manufacturer of reading equipment and radio frequency identification chips, was chosen by ID-Cotton to be added to the platform developed by the Brazilian company. “We used the equipment in the Speedway Impinj line, with changes in the controller’s firmware and an operating rule developed together with the ID-Cotton team and the Impinj engineering,” reports Tarasoff.

The Impinj platform used throughout the cotton tracking solution contains Impinj Monza chips and tags attached to cotton rolls, Impinj Indy chips with RFID functionality for handheld readers and equipment used in the field and on farms and processing centers for read the rolls. Impinj Speedway readers are used in portals and elsewhere to read the rollers.

The ID-Cotton and Impinj partnership is ready to compete in the international cotton market. Impinj products operate globally and can be used by ID-Cotton as they expand their solution offering. Australian cotton gin operator Southern Cotton had previously announced the use of Impinj products in this sector.

The RFID readings were related to the mass, density, structure of the vehicles that handle the cargo, climatic conditions, rain, serene, humidity, position of the bale in the trailer, variety of trailers with different heights and volumes, angles of attack of the scales and flaws in other manufacturers’ processes. “As it is a completely new technology, there were many challenges, most of which were focused on transportation”, attests Tarasoff.

The differences in tare weight of the truck without the load and the structure of the vehicles, as well as the variety of trailers with different heights and volumes and the position of the cotton bales, were questions analyzed to carry out the readings without fail. “Climatic conditions”, says Tarasoff, “how rain, sun, serene and relative humidity also influence and the system needed to take these variants into account”. To carry out the weighing at the stations, it was necessary to check all the angles of attack of the scales on the roads so that there were no reading errors.

According to Alexandre Carvalho, information technology manager at Bom Futuro Group, the advantages of using ID-COTTON have been many, starting with the gain in reliability in cotton traceability. “Technology has also promoted more agility in the field and in transportation with automation in weighing trucks. All of this generated greater quality of information for decision making ”, he explains. “Now, we intend to expand RFID into the production process, ensuring quality and shipment of cotton bales”.

Another gain was the integration of data collection from John Deere harvesters, within the ERP, as well as all integration of this information with the ID-Cotton System, in a cloud database. “The high productivity in the field, thanks to the agility in data collection, data reliability, more information for coordinated analysis with GPS, humidity, harvester, driver, etc., certainly met expectations”, says the executive.